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Overview of Research and Development Activities


Research Projects: Effect of Local Cooling | Effects of Weigh Shifting | Handrim Technology


Development Projects: Inflammation Modeling | Low Shear, Cool Cushion | Propulsion Training Tools

D2 Development of a low-shear, cool cushion

Task Leader(s): Patricia Karg, MS; David Brienza, PhD

Co-Investigator: Erik Porach, BSME

Other participants: Andrew Malkiewicz, BSE (bioengineering graduate student); Jon Akins, MS (bioengineering doctoral student); Robert Hoover, Sunrise Medical (industry consultant)

Project Overview

Pressure ulcer risk factors influenced by seat cushions are pressure, heat, moisture, and shear stress. Seat cushion technology designed to manage these factors has evolved over the past 50 years from pillows to the fluid-filled, gel and foam devices available on the market today. The materials and components of current wheelchair cushions include foam (elastic and viscoelastic), gel, viscous fluid, elastomer, pad or cells/bladders. The components may be used alone in a product or in combination. The cushions are most often marketed as providing "pressure relief" or "pressure reduction" through immersion or pressure redistribution using precontouring. Shear reduction is usually addressed through cushion covering materials with two-way stretch and/or a segmented/cube construction that reduces horizontal stiffness. Although products incorporate features into their designs that theoretically reduce shear forces, the impact of these features on tissue distortion has not been studied. This project aims to advance wheelchair cushion design by defining design specifications and developing and evaluating design concepts for reduction of shear strain in sub-dermal soft tissues.

There are four strategies currently used to manage temperature. The first, more common method is the use of a cushion cover that permits air-exchange and is offered on a variety of cushion types. The second uses a system of air cells interwoven throughout the body of the cushion to provide continuous access to air and facilitate ventilation. Another adds an electrical fan to increase airflow through the network of air cells or channels. The fourth approach achieves temperature management through the incorporation of a special Phase Change Material (PCM) in the cushion. Microcapsules contain the PCM, which has a melting point just below normal body surface temperature (34ºC). During the phase change, the heat is absorbed and cools the surface up to 10ºF. It will absorb heat for approximately 2-4 hours and resets in 5-8 hours. During the reset time the material solidifies and releases the stored heat. Presently, few products have temperature control features and those that do employ passive (i.e., open loop) control. Thus, this project also aims to advance wheelchair cushion technology by developing design specifications and incorporating design features that measure and control temperature at the body-seat interface.

Project Objective(s)

Advance the state-of-the-art in seat cushion design through:

  • Development of design specifications for shear strain reduction of buttock soft tissue
  • Development of design specifications for temperature control at the body-cushion interface
  • Development of design concepts for a cushion containing shear reduction and temperature control features
  • Evaluation of cushion design concepts
  • Support and participate in the development of national and international standards for measurement of cushion characteristics relevant to shear reduction and temperature control

Methods

There is convincing evidence that temperature control and shear reduction are important for preventing pressure ulcers. However, research and development is needed to translate this information into design specifications for use by industry. The first step in the development process will be the specification of design requirements for the reduction of shear strain in buttock soft tissue. Magnetic resonance imaging techniques will be used to quantify distortion of buttock soft tissue of seated subjects under various loading conditions and surfaces. The tissue distortion will be correlated to interface pressure distributions and shear force measurements.

In Year 2 we will begin developing design specifications for temperature control based upon the results from Project R1. Project R1 will provide us with how temperature affects tissue response to loading and methods for selecting appropriate cooling parameters based upon degree of neurological impairment. These results will be translated into specifications for required cooling capacity, spatial resolution and location of cooling, range of temperature settings, sound level for the cooling unit, etc.

The goal of this development effort is to enhance wheelchair cushion devices by improving how the device responds to stimuli in its local environment and the interaction between the body and cushion. This can be accomplished through integration of sensors, active materials and systems. The cushion design will take into account immersion and pressure redistribution features, but will focus on optimizing temperature control and shear strain reduction according to the design specifications determined in the first phase of the project.

Expected Findings and Deliverables

This project will result in population-specific design specifications followed by the development and evaluation of a novel seat cushion incorporating active cooling and low shear features. The project will develop population-specific design specifications for cooling cushions, innovative concepts for reducing shear, and scientific knowledge on the nature of shear in the seated posture.

Project Updates

Interface and subcutaneous stresses are currently being investigated to develop design specifications for shear stress reduction in wheelchair seat cushions. Interface stresses include pressure and shear stress and are the external forces applied to the wheelchair user via the cushion. Two recently available shear sensors were used to collect data from commercially available cushions in pilot and full-scale studies. Subcutaneous stresses are stresses located within the soft tissues below the epidermis. Magnetic resonance imaging (MRI) has been used to develop a non-linear 3D finite element model to quantify soft tissue deformation (strain) of the buttocks under seated loads. Using material properties from the literature and the finite element model, the subcutaneous stresses are calculated. Insight into existing commercial cushion characteristics on interface and subcutaneous stresses will establish a foundation for development of design specifications and a prototype cushion.

Interface Stress Investigation

The objective of this study was to quantify the interface shear stress of commercial wheelchair seat cushions and to determine if relationships exist between the horizontal stiffness of a cushion and interface shear stress. In a pilot study, shear characteristics of eight seat cushions were obtained. Interface pressure and interface shear force were measured at the left ischial tuberosity of an indenter using pressure and shear force sensors (Predia, Molten Corp., Japan & FSA, Vista Medical, Canada). The FSA sensor did not produce repeatable results and was abandoned after two cushions; all data reported was from the Predia sensor. Interface shear stress ranged between 2.3 - 12.8 kPa. The interconnected air-cell cushion resulted with significantly lower interface shear stress (p<.001) and a flat HR70 open-cell polyurethane cushion resulted with significantly higher interface shear stress (p<.013). No correlation was found between the overall horizontal stiffness and interface shear stress; however, a positive correlation was found between local horizontal stiffness and interface shear stress. This study was presented at National Pressure Ulcer Advisory Panel Support Surface Standards meeting April 15-17, 2008.

Due to the success of the pilot study, we purchased a new Predia sensor for data collection in the full-scale study including at least three cushions from each Healthcare Common Procedure Coding System (HCPCS) category. Shear characteristics of 21 wheelchair seat cushions were obtained with the instrumentation integrated into a data acquisition system to collect data at 10 Hz. Interface shear stress ranged between 1.0 - 12.4 kPa. Cushions constructed with a combination of foam and viscous fluid (or gel) and independent air cells resulted in the lowest interface shear stresses, while honeycomb designs resulted in poor interface pressure and shear stress measurements. No correlation was found between overall horizontal stiffness and interface shear stress, a positive correlation was found between local horizontal stiffness and interface shear stress, and a positive correlation was found between the overall horizontal stiffness and horizontal force. Only limited similarities were found within HCPCS categories. This study was presented at the ISO Support Surfaces and Wheelchair Seating standards meetings in Japan on May 27-30, 2008.

Subcutaneous Stress Investigation

This study is investigating the effects of interface pressure and shear stress on subcutaneous tissue using a finite element model. Researchers have used finite element models to investigate subcutaneous tissue response to mechanical loading; however, this study improves image collection methodology and develops a working finite element model to apply to the spinal cord injury (SCI) population. MR images of one subject have been collected in three seated postures and used to create a 3-D solid model of the buttock. Subcutaneous stresses and strains are determined from a non-linear 3-D finite element model. The finite element model will be validated using interface measurements and image geometry.

Publications

Akins J, Karg P, Brienza D. Measurement & Analysis of Wheelchair Seat Cushions' Shear Characteristics. Accepted for: Proceedings of the RESNA 31st International Conference on Technology and Disability; 2008 June 28-30; Washington, DC. Arlington, VA: RESNA Press; 2008.

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This work is funded by the National Institute on Disability and Rehabilitation Research (NIDRR), Rehabilitation Engineering Research Center (RERC) on Spinal Cord Injury, Grant #H133E070024
The ideas and opinions expressed herein are those of the authors and not necessarily reflective of the NIDRR.

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